Steel rod forging heating furnace

   Steel rod forging heating furnaceIt is a dedicated heating equipment for steel rods before forging. It can also heat steel pipes, steel plates, stainless steel rods and other metal workpieces by replacing the induction heating coil. It has the characteristics of fast heating speed, less oxidation and decarburization, high heating efficiency, and good process repeatability.This equipment is widely used in the forging industry and is suitable for forging various types of steel bars.Below isHaishan electric furnaceThe editor is interested in this kind ofSteel rod forging heating furnaceA detailed introduction to the equipment is provided for your reference.

one,Steel rod forging heating furnaceworking principle:

       Steel rod forging heating furnaceUsing the principle of electromagnetic induction heating, the steel rod is heated and forged through the induction heating furnace body. The forging heating furnace is automatically operated and equipped with a temperature measuring device. It measures the temperature of the square steel during the heating process and uses a time relay to control the production rhythm.

When starting to feed, the temperature measuring head first leaves the round bar and rotates at an angle. The feed pusher moves and pushes a round bar into the sensor. The heated round bar is pushed out of the sensor and falls onto the roller table. Road handleround steelAt the end of the roller conveyor conveyed to the Haishan electric furnace, the ejector mechanism raises the handleround steelTurn over to the discharge chute,round steelRoll onto extruder and squeeze. At the same time of transmission, the feeding pusher retracts and a material rolls down in the feeding chute.round steelIn order to prepare for the next feeding, the temperature measuring head enters the temperature measuring position and contacts the rod.round steelThe end of the machine completes one feeding and discharging operation. Under normal circumstances, in order to ensure uniform heating temperature of the workpiece, a holding furnace is equipped on the production line.

        Steel rod forging heating furnaceParameters generally include heating power, heating speed, furnace temperature uniformity, etc. Depending on specific needs, users can choose equipment of different specifications and models.

two,Steel rod forging heating furnaceStructure:

        Steel rod forging heating furnaceIt is mainly composed of intermediate frequency power supply, PLC control console, induction heating furnace body, temperature measurement mechanism of the material inlet and outlet mechanism, material temperature sorting device, etc. Among them, the induction heating furnace body is the core component, consisting of a furnace and an inductor.Additional configurations available: automatic loading machine, discharging machine, closed cooling water circulation system.The furnace is usually made of refractory materials, and the inductor consists of a coil and an iron core, which is used to generate a high-frequency magnetic field to convert electrical energy into heat energy.

three,Steel rod forging heating furnaceApplications:

         Steel rod forging heating furnaceSuitable for forging various types of steel bars, such as round steel, square steel, flat steel, etc. Through this equipment, the steel rod can be heated to the appropriate temperature, making it easy to shape and process, improving forging efficiency and product quality.

Four,Steel rod forging heating furnacespecialty:

1. Fast heating speed:Steel rod forging heating furnaceDue to the electromagnetic induction heating method, the steel rod can be heated to the required temperature in a short time, improving production efficiency.

       2、Double insulation treatment:Steel rod forging heating furnaceThe service life and reliability are increased by 3 times. The thin furnace lining design reduces spatial magnetic leakage and the power conversion efficiency is extremely high, achieving the purpose of energy saving and consumption reduction;

3. Less oxidative decarburization:Steel rod forging heating furnaceDue to the fast heating speed, it can be heated at a lower temperature, reducing oxidation and decarburization on the surface of the steel rod, and improving product quality.

4. Double voltage output:Steel rod forging heating furnaceofMedium frequency voltage doubler output, wide output tank circuit and small gap design of copper rows can reduce line power loss and save power by up to 10%-15%;

5. High heating efficiency:Steel rod forging heating furnaceUsing advanced induction heating technology, the electric energy conversion efficiency is high, the heating speed is fast, and energy is saved.

6. Heating coil:The inductor coil designed by Haishan Electric Furnace integrates the design experience and advanced technology of thousands of inductors. The forging diathermic furnace uses high-quality materials and computer design, which is the best match to achieve high-efficiency work, saves electricity, and reduces the energy consumption per ton. Forging power consumption is 380KWH;

7. Good process repeatability: due toSteel rod forging heating furnaceThe PLC control system is used for automated control, which can accurately control the heating temperature and time to ensure process repeatability and product quality stability.

       8、Computer control: the blank is inSteel rod forging heating furnaceis monitored throughout the entire process, and valuable information, including optimized setting parameters, is stored for retrieval.

9. Easy to operate:Steel rod forging heating furnaceAdopting an automated control system, the operation is simple and convenient, reducing manual intervention and labor intensity.

10. Simple maintenance:Steel rod forging heating furnaceIt has a simple structure, fewer parts, easy maintenance and long service life.

In short,Steel rod forging heating furnaceIt is a kind of efficient, energy-saving and environmentally friendly forging equipment. It has wide application prospects in the forging industry and has become the first choice equipment for forging automated production lines.