陕西海山机电有限公司

Medium Frequency Furnace Cooling Tower

13
发表时间:2023-07-15 08:58作者:Hai Shan Electromechanical来源:Shaanxi Hai Shan Electromechanical Co., Ltd.网址:http://www.sxhszpl.com

       Medium frequency furnaceDuring operation, the intermediate frequency power supply, induction heating coil, etc. all need to be cooled, which makes the intermediate frequency furnace cooling tower emerge as the times require.Medium frequency furnaceCooling TowerThe intermediate frequency furnace is cooled down through closed circulation cooling water and spray cooling methods to ensureMedium frequency furnaceThe operating temperature does not exceed 55 degrees. under,Haishan electric furnaceThe editor will introduce this setMedium frequency furnaceCooling Tower

2019361432461941_副本.jpg

one,Medium frequency furnaceCooling Towerwork process:

      Medium frequency furnaceCooling TowerThe cooling medium (soft water, oil or other liquids) is driven by the main circulation pump to circulate between the heat exchanger and the equipment to be cooled. The spray water is evenly sprayed on the heat exchanger to form a uniform pattern on the outer surface of the heat exchanger. Water film, cold air enters the tower from the air inlet at the bottom of the tower body, and flows counter-currently with the spray water through the heat exchanger surface. In this process, there are two heat exchange methods, namely heat conduction between the cold air and the cooling medium and spray water. The spray water evaporates and absorbs heat through heat exchange. After absorbing the heat, the saturated hot and humid air is discharged to the atmosphere by the fan. The remaining spray water flows into the water tank at the bottom of the tower and is then transported to the spray system by the water pump. In this way, the cooling medium in the heat exchanger is cooled down. Fluid cooling towers have two operating modes. Air cooling, air cooling + spray. The switching between the two modes is automatically performed by the electronic control system according to the working conditions to achieve energy saving and consumption reduction.

       1、Cooling TowerSelectionpay attentionMedium frequency furnaceHeating power: The heating power is determined according to factors such as the size, material, heating speed and temperature requirements of the heated workpiece.

       2. Medium frequency furnaceofworking frequency:Medium frequency furnaceofThe operating frequency is generally between 1kHz and 8kHz, which needs to be determined according to the material and heating requirements of the specific workpiece.

3. Heating method:Medium frequency furnaceInduction heating is generally used, and the appropriate induction heating coil needs to be selected according to the shape and material of the workpiece.

     4.Cooling Towercontrol method:Medium frequency furnaceCooling TowerofThe control methods generally include manual, semi-automatic and fully automatic, which need to be selected according to the production process and operating requirements.

      5. Medium frequency furnaceCooling TowerSafety performance:Medium frequency furnaceCooling TowerSafety features such as overload protection, overvoltage protection, overcurrent protection, and leakage protection are required to ensure the safety of the production process.

three,Medium frequency furnace‍Composition:Cooling TowerComposition:

     Medium frequency furnaceCooling TowerIt consists of a host machine, a water tank, a circulating water pump and an electric control cabinet. The main machine is composed of shell, heat exchanger, fan, spray water pump, water collector, water tank, pipeline valve and other components.

Four,Medium frequency furnaceCooling Towerdesign calculations

An example calculation is as follows:

known conditions:

       Medium frequency furnaceFunction and heat unit conversion value is 860 kcal/h, the average temperature difference between the inlet and outlet water is 5℃, the specific heat capacity of water is 1 kcal/kg·℃×1000, and the density of water is 1000kg/M3.

      1、Medium frequency furnace‍Electrical system cooling:

 ‍      Medium frequency furnaceHeating power is 1000Kw,Medium frequency furnaceThe heat generated by the intermediate frequency power supply + capacitor bank + reactor is 13%.

Therefore, the ineffective heat of the power supply system is 1000Kw×13%=130Kw

The invalid calorific value is: =130Kw×860 kcal/h=111800÷5÷1000=22.36M3/h

      Medium frequency furnaceCooling TowerThe heat taken away by the water volume of the water pump is: 111800 kcal/h

Conclusion: 20M3/h cooling water for a 1000KW power supply is sufficient for equipment cooling.

      2、Medium frequency furnaceThe cooling water of the sensor adopts clean circulating water: working flow rate 51T/h, working pressure 0.2~0.3Mpa

It is known that the power supply power is 1000KW, the sensor's calorific value coefficient per kilowatt is 0.3, the conversion value between function and heat unit is 860 kcal/h, the average temperature difference between the inlet and outlet water is 8℃, the specific heat capacity of water is 1 kcal/kg·℃×1000, water The density is 1 000kg/M3.

Then the heat generated by the sensor is: 1000×0.3=300KW

300×860=258000 kcal/h

Basis for choosing a pump:258,000 kcal/h‍÷5÷1000≈51M3/h

Conclusion: Therefore, the 1000KW sensor cooling water 51M3/h meets the equipment cooling requirements.

five,Medium frequency furnaceCooling Towerspecialty:

       1、Medium frequency furnaceCooling Towerreal stuff. All spare parts, especially the main materials and equipment, are strictly selected and made with precision to ensure that the quality is always good.
       2、Medium frequency furnaceCooling TowerStrong heat dissipation ability.
      ① Medium frequency furnaceCooling TowerThe design meteorological conditions are designed with reference to the requirements of the open cooling tower standards, and the necessary margin is considered during the design and equipment selection process. High standards and strict requirements naturally create superior heat dissipation capabilities.
       ② Medium frequency furnaceCooling TowerUsing industry-leading design methods and optimized heat exchange models, high-efficiency, low-resistance heat exchangers and excellent circulating spray systems, the heat exchange efficiency is greatly improved, the floor space is reduced, and the weight of the tower is reduced.

      3、Medium frequency furnaceCooling TowerAdopt closed circulation to prevent cooling water pollution, effectively protect internal equipment and extend service life;

      4、Medium frequency furnaceCooling TowerProfessional and efficient water collector, controlled operating drift rate <=0.001%;

      5、Medium frequency furnaceCooling TowerThe cooler adopts anti-freeze and energy-saving design, which is cold-resistant and frost-resistant;

      6、Medium frequency furnaceCooling TowerNo water collection tank is needed, saving land;

闭式冷却塔_副本.png

If anyMedium frequency furnaceCooling TowerFor needs, please call Manager Guo at 13891812360; moreMedium frequency furnaceCooling TowerFor information, please follow the website of Shaanxi Haishan Mechanical and Electrical Co., Ltd. http://www.sxhszpl.com

服务热线
 
 
 工作时间
周一至周日 :8:30-17:30
 联系方式
国:13891812360