陕西海山机电有限公司

Motor rotor shaft hot mounting equipment

12
发表时间:2023-07-10 15:02作者:Haishan Electromechanical来源:Shaanxi Haishan Mechanical and Electrical Co., Ltd网址:http://www.sxhszpl.com

       Motor rotor shaft hot mounting equipmentDeveloped and manufactured by Shaanxi Haishan Mechanical and Electrical Co., Ltd., it is used to heat the motor rotor from 200 to 350 degrees to assemble the rotor shaft. This equipment uses induction heating and Joule Lenz's law to heat the motor rotor to the temperature required by the thermal assembly process in a short time, allowing the rotor shaft to easily enter the shaft hole of the rotor, improving installation efficiency, reducing labor intensity, and saving money. Reduce assembly time and improve the assembly environment.Haishan electric furnaceThe editor thinks thisMotor rotor shaft hot mounting equipmentThere are many advantages, which are introduced as follows:

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one,Motor rotor shaft hot mounting equipmentParameters:

1. Heating power: 250Kw

2. Heating frequency: 1000Hz

3. Distance control: stepper motor

4. Automatic control: PLC + Siemens software

5. Operation screen: touch screen operation

three,Motor rotor shaft hot mounting equipmentHeating rotor specifications:

Φ73XΦ63X33;Φ75XΦ65X50;Φ75XΦ65X60

         Φ105XΦ94X45;Φ114XΦ94X78;Φ115XΦ93X90

Φ139XΦ119X64;Φ141XΦ115X84;Φ161XΦ131X95

Φ185XΦ146X124;Φ192XΦ133X186 Φ235XΦ170X230

Four,Motor rotor shaft hot mounting equipmentComposition and working process:

        1、Motor rotor shaft hot mounting equipmentIt consists of an intermediate frequency power supply cabinet; an intermediate frequency capacitor cabinet; five sets of quick-change intermediate frequency inductors; a set of 4-station cylinder feeding mechanism; a set of 4-station cylinder discharging mechanism; a set of intermediate frequency connecting cables; and a set of Haishan electric furnace HSBL air-water closed cooling tower and other components.

        2、Motor rotor shaft hot mounting equipmentWork project:

1. Turn on the closed cooling tower equipment and check whether the water pressure is normal. After confirming that it is correct, start the intermediate frequency power supply.

2. Manually set the heating rhythm of the Haishan electric furnace and place the heated motor rotor on the V-shaped positioning slide and press the loading control button.

3. After the pneumatic discharge machine delivers the heated motor rotor to the set position in sequence, the four-station feeder automatically lifts the motor rotor away from the V-shaped positioning slide and sends it to the four-hole inductor of the Haishan electric furnace for heating. After reaching the temperature, they are dropped in sequence and sent to the V-shaped positioning slide. It is sent to the loading position by the discharging pneumatic motor.

4. Manually insert the rotor shaft into the motor rotor, move it to the conveyor chain or slide, and send it to the hydraulic press station for the next process.


five,Motor rotor shaft hot mounting equipmentFeatures:

1. Easy to embed into the rhythmic assembly line, without too many movements and mechanisms;

2. High energy density, fast heating speed, greatly improving production efficiency;

3. When used in hot disassembly, when large workpieces need to be heated quickly, induction heating is almost the only choice;

4. Induction heating has unparalleled advantages when hot assembly and disassembly of non-magnetic materials such as aluminum, copper, and stainless steel;

5. Easy to realize automatic temperature control and automation.

6. Adopting a 4-station turntable design to complete the pre-assembly, heating, hot-assembly and cooling processes at one time;

7. Using PLC as the control center, the operation is simple and efficient;

8. The entire heating process is automated without excessive manual intervention;

9. Induction heating is rapid and uniform, which can make the motor rotor speed reach the optimal expansion amount to facilitate hot installation.

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If anyMotor rotor shaft hot mounting equipmentFor needs, please call Manager Guo at 13891812360; moreMotor rotor shaft hot mounting equipmentFor information, please follow the website of Shaanxi Haishan Mechanical and Electrical Co., Ltd. http://www.sxhszpl.com

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