Forged Wear-Resistant Steel Ball Production Line

       Forged wear-resistant steel ball production lineIt is a process that mainly uses forging technology to produce wear-resistant steel balls. Generally, for steel balls with wear-resistant steel ball diameters greater than 100mm, round steel induction heating, automatic blanking, and forging hammer forging are used. The entire forging process is a one-fire process. Forging, that is, the process of hot shearing and hot forging of round steel can be completed in one induction heating. This production line eliminates the heavy labor intensity of manually forging wear-resistant steel balls in the past, improves production quality, improves the working environment, and realizes the automation of forged steel balls. under,Haishan electric furnaceThe editor will introduce this setForged wear-resistant steel ball production line。

two,Forged wear-resistant steel ball production lineScope of application:

        Forged wear-resistant steel ball production lineThe wear-resistant steel balls produced are suitable for forging forged steel balls for various metal mines (gold mines, copper mines, iron ores, silver mines, manganese mines), cement mill forged steel balls, power plant forged steel balls, coal (phosphorus) Selection of forged steel balls for chemical industry, forged steel balls for steel slag grinding, and forged steel balls for quartz sand.

two,Forged wear-resistant steel ball production lineof productionprocess

1. 1. Choose appropriate steel. Forged steel balls are usually made from carbon steel or alloy steel, depending on the use you want to produce the balls for.

   2. Pre-treat the steel. This step usually includes heat treatment, cooling and steel processing.
   

   3. Put the steel into the forging machine for forging. This step usually includes two stages: hot forging and cold forging. Hot forging involves heating steel to high temperatures and then using hammering or pressure to shape it. Cold forging is the process of reworking steel after it has cooled to improve its hardness and strength.
   

   4. Precisely shape the steel ball. A mold or other tool is often used to precisely shape the steel ball.
   

   5. Carry out heat treatment and cooling. This step usually includes treatments such as tempering, quenching and carburizing to improve the hardness and strength of the steel ball.
   

   6. Inspect and inspect the steel balls. This step usually includes checking the shape, size, surface condition, etc. of the steel ball to ensure that its quality meets the purchasing standards.
   

   7. Grind and polish the steel balls. This step usually involves grinding and polishing the surface of the steel ball to improve its finish and appearance quality.
   

   8. Packaging

three,Forged wear-resistant steel ball production linequality management and safety
      1、Forged wear-resistant steel ball production lineIt is necessary to adhere to the [ISO/TS16949] quality management standards and strictly carry out production in accordance with plans, standards and procedures to ensure that the quality of steel balls is stable and controllable;
      2、Forged wear-resistant steel ball production lineofTechnical requirements must meet national quality standards, and equipment must be regularly inspected to ensure equipment stability and reliability;
      3、Forged wear-resistant steel ball production lineSafety management should be strengthened and multiple safety inspections and management should be carried out to ensure the safety of production and steel balls;
4. inForged wear-resistant steel ball production lineAutomatic safety devices should be installed on the machine to achieve emergency power cuts, gas cuts, and safe shutdowns to prevent mechanical injuries, fires and other accidents;
5. inForged wear-resistant steel ball production lineIt is necessary to organize regular safety drills to strengthen employees' safety awareness, ensure the stability of the steel ball production line machinery and power supply, and effectively prevent accidents.

Four,Forged wear-resistant steel ball production linespecialty:

      1、Forged wear-resistant steel ball production lineThe produced steel balls have a crushing rate lower than.

2. High impact toughness: The impact toughness is greater than 12J/cm2, and the 8.5-meter falling ball test is more than 20,000 times.

      3、Forged wear-resistant steel ball production lineThe steel balls produced have high overall hardness: surface hardness 55-64HRC, volume hardness 55-61HRC, and the hardness gradient is evenly distributed.

4. The steel ball never deforms or loses its roundness.

5. The steel ball has a dense structure, high cost performance and obvious cost savings.

If anyForged wear-resistant steel ball production lineFor needs, please call Manager Guo at 13891812360; moreForged wear-resistant steel ball production lineFor information, please follow the website of Shaanxi Haishan Mechanical and Electrical Co., Ltd. http://www.sxhszpl.com