Forging steel ball heating equipment

      Forged steel ball heating equipmentIt is a non-standard induction heating equipment professionally used for heating steel balls. It can achieve continuous heating with fast heating speed and high efficiency. It can also reduce energy consumption, significantly improving the production efficiency and quality of steel balls. In addition, the forged steel ball heating equipment can also be intelligently controlled through the PLC master control system to achieve precise control and optimized management of the heating process. here,Haishan electric furnaceThe editor will introduceForged steel ball heating equipment,For reference.

one,Forged steel ball heating equipmentthe use of:

       1、Forged steel ball heating equipmentThe main purpose is to heat the forged steel balls to make the material forged finer to meet the usage standards. It is widely used in mining, power plants, cement plants, steel plants, silica sand plants, coal chemical industry and other fields.

      2、Forged steel ball heating equipmentThe heating temperature range is generally between 1000℃-1250℃, the heating method is continuous heating, and it is suitable for medium frequency induction heating of 6-meter-long rods.

3. In addition,Forged steel ball heating equipmentIt is also a non-standard induction heating equipment designed for wear-resistant steel ball forging. It is suitable for steel ball forging with limited specifications for rolling wear-resistant steel balls.

two,Forged steel ball heating equipmentTechnical parameters

       1、Forged steel ball heating equipmentHeating power: According to different heating materials and heating areas,Haishan electric furnace‍The heating power varies. Generally speaking, the heating power ranges from tens of kilowatts to several thousand kilowatts.

      2、Forged steel ball heating equipmentHeating temperature:Forged steel ball heating equipmentThe heating temperature varies according to different process requirements, generally between 1000-1250℃.

      3、Forged steel ball heating equipmentHeating time: Heating time refers toForged steel ball heating equipmentThe time required to heat metal varies according to different heating materials and heating areas, and is generally between seconds and minutes.

      4、Forged steel ball heating equipmentcooling method:Forged steel ball heating equipmentWater cooling is used for cooling. The specific cooling method to be selected needs to be selected according to the process requirements and the actual situation of the equipment.

      5、Forged steel ball heating equipmentOperation method:Forged steel ball heating equipmentIt can adopt manual operation or automatic operation to realize automatic control through the control system.

6. Control system:Forged steel ball heating equipmentGenerally, a PLC control system is used for automated control, which can achieve precise control of parameters such as temperature and time.

7. Appearance size:Forged steel ball heating equipmentThe appearance size varies according to different manufacturers and models, generally between 1000mm-2000mm.

three,Forged steel ball heating equipmentcomposition:

      Forged steel ball heating equipmentIt consists of an induction heating furnace and related mechanical devices.

1. The induction heating furnace is the core part of the equipment. It uses the principle of electromagnetic induction to generate a high-frequency magnetic field through an intermediate frequency power supply, so that the steel balls generate eddy current effects in the magnetic field and heat quickly.

2. The mechanical device includes a storage and loading table, a feeding nip roller mechanism, a conveying nip roller mechanism and a discharging mechanism, etc. These mechanisms can automatically complete operations such as heating, conveying and discharging steel balls.

Four,Forged steel ball heating equipmentThe advantages:

1. High production efficiency:Forged steel ball heating equipmentIt can realize continuous heating and forging, reducing downtime and waiting time, and improving production efficiency.

2. Good product quality:Forged steel ball heating equipmentUsing advanced forging and heating technology, the heating temperature and forging pressure can be precisely controlled, resulting in steel balls with higher density, more uniform hardness and lower impurity content, improving product quality.

3. Energy saving and environmental protection:Forged steel ball heating equipmentUsing advanced induction heating technology, compared with traditional casting processes, the energy utilization rate is higher, reducing energy consumption and environmental pollution.

4. Low maintenance cost:Forged steel ball heating equipmentThe structure is simple, the operation is convenient, the maintenance cost is low, and the investment in manpower and material resources is reduced.

5. Wide scope of application:Forged steel ball heating equipmentIt can be used for forging steel balls of different types and specifications, expanding the applicable scope of the product.

If anyForged steel ball heating equipmentFor needs, please call Manager Guo at 13891812360; moreForged steel ball heating equipmentFor information, please follow the website of Shaanxi Haishan Mechanical and Electrical Co., Ltd. http://www.sxhszpl.com