Medium frequency furnace forging

       Medium frequency furnaceForging is a thermal processing process for metals such as round steel, steel pipes, and steel plates. It refers to placing metal materials in the heating coil of an intermediate frequency furnace and using the eddy current generated by the principle of electromagnetic induction to heat or diathermically forge metal materials such as round steel. equipment. Because it can be configured with PLC control, the intermediate frequency furnace forging has become the first choice equipment for the forging heating production line. under,Haishan electric furnaceEditor's summaryMedium frequency furnaceforgingThe introduction is as follows for your reference:

one,Medium frequency furnaceforgingFurnace working principle:

Heated by inductionMedium frequency furnaceThe equipment outputs a medium frequency current and generates an alternating magnetic field through the induction coil of the furnace body. It can penetrate the workpiece placed in the induction coil to induce current in the metal workpiece itself and heat the workpiece rapidly.Medium frequency furnaceForged power partIt is divided into four parts: rectifier part, inverter part, regulator circuit part, and operation protection circuit.
two,Medium frequency furnaceforgingThe equipment mainly consists of the following parts:

      1、Medium frequency furnace：Medium frequency furnaceyesMedium frequency furnaceforgingThe core part of the equipment consists of the furnace body, furnace front control and other parts. The furnace body includes an inductor coil and a furnace hearth. The inductor coil is a component that uses the principle of electromagnetic induction to generate eddy currents. The workpiece can be placed in an alternating magnetic field to generate eddy currents for heating. The seamount electric furnace furnace is a space used to accommodate workpieces and sensors. It is usually made of refractory materials and can withstand high temperatures and chemical corrosion.

2. Intermediate frequency power supply: The intermediate frequency power supply isMedium frequency furnaceforgingThe power converter of the equipment converts three-phase power frequency AC power into DC power through the rectifier circuit, and then outputs it through the inverter circuit as single-phase intermediate frequency AC power to supply the intermediate frequency furnace.

3. Mechanical system: The mechanical system includes transmission, feeding, discharging and other devices, which are used to control the transportation, feeding and discharging of workpieces.

4. Hydraulic system: The hydraulic system is a device used to control the pressure and movement of the Haishan electric furnace mechanical system, including hydraulic pumps, hydraulic cylinders, hydraulic valves and other components.

5. Pneumatic system: The pneumatic system is a device used to control the action of the Haishan electric furnace mechanical system, including cylinders, valves and other components.

6. Temperature measuring device: The temperature measuring device is used to measure the heating temperature of the workpiece, including temperature sensors, temperature measuring instruments and other components.

7. Control device: The control device is used to controlMedium frequency furnaceforgingEquipment operation and process parameter adjustment, including PLC control system and operation panel and other components.

three,Medium frequency furnaceforgedwork process:
Put the material frame into the storage rack and pour it into the material through the hydraulic turning deviceMedium frequency furnaceforgingThe infrared sensing device behind the silo sends out a material shortage signal, and the hydraulic elevator automatically lifts the material to the moving chain track, and the cylinder feeds the material in an orderly manner through the set time.Medium frequency furnaceforgingIt is mainly used as a reliable mechanical transmission system for large-scale continuous feeding of bar materials and feeding by conveyors. It mainly consists of a storage box, a feeding box, a ladder feeding device, a reject return device, a chain conveyor, and a cylinder feeding system. feeder. Set the feeding time of Haishan electric furnace according to the size of different material diameters to meet the production rhythm.

Four,Medium frequency furnaceforgingThe advantages:

1. Fast heating speed:Medium frequency furnaceforgingThe principle of electromagnetic induction is used to heat metal materials. The heating speed is very fast, which can greatly shorten the forging cycle and improve production efficiency.

2. Heating evenly:Medium frequency furnaceforgingThe generated eddy current can evenly heat the metal material, making the temperature of the heated part uniform, improving the quality and performance of the metal material.

3. Energy saving and environmental protection:Medium frequency furnaceforgingDuring the heating process, the heating time and power can be controlled to effectively save energy and reduce environmental pollution.

4. High degree of automation:Medium frequency furnaceforgingThe equipment usually has an automated control system that can realize automated feeding, discharging and forging operations, reducing manual intervention and labor intensity.

5. Strong versatility:Medium frequency furnaceforgingIt can be used for smelting, diathermy, quenching and other operations of different metal materials, and has strong adaptability.

6. Simple and convenient operation:Medium frequency furnaceForging equipmentThe operation is relatively simple, and only employees with simple training can operate and maintain it.

If anyMedium frequency furnaceFor forging needs, please call Manager Guo at 13891812360; moreMedium frequency furnaceFor forging information, please pay attention to the website of Shaanxi Haishan Mechanical and Electrical Co., Ltd.http://www.sxhszpl.com