Induction furnace for forging steel balls
发表时间：2023-09-08 11:04来源：Shaanxi Haishan Electromechanical Co., Ltd.
Steel ball forging intermediate frequency furnaceIt is the first choice and essential equipment for forging steel balls. It can heat round steel to forge wear-resistant steel balls of various diameters. It is especially suitable for forging large-diameter steel balls or super-large-diameter steel balls. The process isFirst, the round steel is heated to the forging temperature, and then automatically cut into sections and then forged with an air hammer to forge steel balls. High degree of automation and implementationSteel ball forging intermediate frequency furnaceIntelligent heating, high efficiency, low cost, high speed and stable quality. under,Haishan electric furnaceEditor's summarySteel ball forging intermediate frequency furnaceAs follows, for your reference:
one,Steel ball forging intermediate frequency furnaceskills requirement:
1. Large heating frequency range: The heating frequency range of the intermediate frequency furnace can be from /100HZ to 8000HZ. The appropriate frequency can be selected according to the diameter of the specific heating workpiece.
2. Whole-material heating: When heating the steel ball, the length of the induction coil is 50mm to 1.2 meters long, and multiple pieces of material are being heated at the same time, which can ensure the heat penetration effect.
3. High efficiency and energy saving:Steel ball forging intermediate frequency furnaceThe use of thyristor medium frequency power supply is not only small in size and easy to maintain, but also can save 15 to 20% of electricity, greatly reducing operating costs.
two,Steel ball forging intermediate frequency furnaceparameter:
1. Heating power frequency: can be adjusted according to actual needs, up to 8000HZ.
2. Heating power: Select the appropriate power according to the material and diameter of the heated workpiece.
3. Heating time: The heating time is determined according to the material and diameter of the heated workpiece.
4. Heating temperature: It can reach the temperature required for steel ball forging, up to about 1200℃.
5. Cooling method: Water cooling is used for cooling.
6. Heating efficiency: more than 20% higher than traditional heating methods.
7. Easy to operate: Using intelligent control system, automatic control and monitoring can be realized.
three,Steel ball forging intermediate frequency furnaceIt consists of the following parts:
1. Furnace body: including furnace shell, induction coil, electrode, furnace mouth and other parts, it is one of the main components of the intermediate frequency furnace and the main place for heating steel balls.
2. Power supply: The intermediate frequency power supply is the core component of the intermediate frequency furnace. It can generate intermediate frequency current, convert electrical energy into thermal energy, and heat the steel balls.
3. Control system: including main control cabinet and operation panel, used to control the heating process of the intermediate frequency furnace, and can adjust parameters such as heating temperature and heating time.
4. Water cooling system: used to cool various parts of the intermediate frequency furnace to ensure the normal operation and service life of the equipment.
5. Bracket: used to support the furnace body, induction coil, and capacitor group. The height and angle of the heating coil can be adjusted to better heat the steel balls.
6. Material basket: used to place heated steel balls. It can accommodate multiple steel balls to facilitate heating and forging.
7. Pneumatic system: used to drive the forging hammer and manipulator, etc., and can perform forging and processing after heating the steel ball.
8. Hydraulic system: used to drive the lifting and rotation of the material basket, which can easily control the movement trajectory of the material basket.
9. Automatic feeding equipment: used to feed the steel balls to be heated into the material basket, which can save manpower and improve production efficiency.
Four,Steel ball forging intermediate frequency furnaceThe advantages mainly include:
1. Fast heating speed: The heating speed of the intermediate frequency furnace is very fast, and the steel balls can be heated to a high temperature state in a short time, which improves production efficiency.
2. Uniform heating: The intermediate frequency furnace uses electromagnetic induction heating to ensure that the steel balls are heated evenly, thus avoiding local overheating and stress caused by uneven heating.
3. Small oxidation loss: During the heating process of the intermediate frequency furnace, the steel balls are in a static state and will not be oxidized, thereby reducing material loss.
4. Uniform composition: During the heating process of the intermediate frequency furnace, all parts of the steel ball are heated evenly, which can ensure the uniformity of the composition of the steel ball.
5. Energy saving and environmental protection: The medium frequency furnace has high energy utilization rate, and the furnace uses induction heating, which will not cause pollution to the environment.
6. Simple operation: The intermediate frequency furnace adopts an intelligent control system, which can automatically control the heating process. The operation is simple and easy to understand, reducing the labor intensity of workers.
7. Easy maintenance: The intermediate frequency furnace has a simple structure and modular design of each part, making it easy to maintain and maintain.
8. Strong adaptability: The intermediate frequency furnace can be used for steel balls of different diameters and materials, and can be adjusted and optimized according to different production needs.
In short,Steel ball forging intermediate frequency furnaceIt is a good set of steel ball forging and heating equipment. If anySteel ball forging intermediate frequency furnaceFor needs, please call Manager Guo at 13891812360; moreSteel ball forging intermediate frequency furnaceFor information, please pay attention to the website of Shaanxi Haishan Mechanical and Electrical Co., Ltd.