陕西海山机电有限公司

Forging Ball Heating Electric Furnace

3
发表时间:2023-09-14 11:07作者:Return to the Top of the Mountain来源:Shaanxi Haishan Electromechanical Co., Ltd.网址:http://www.sxhszpl.com

       Forging ball heating electric furnaceIt is a non-standard induction heating equipment that uses electromagnetic induction heating to heat round steel of a certain size to the process temperature of forging steel balls, and then uses a forging hammer to forge the heated round steel into the required steel balls.Forging ball heating electric furnaceForged steel balls have good compactness and excellent wear resistance. here,Haishan electric furnaceThe editor will introduceForging ball heating electric furnaceAnd related configurations for your reference.

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     Forging ball heating electric furnaceSelection calculation instructions:

1. The customer requested to design forged steel balls based on an annual output of 25,000-30,000 tons. The actual design selected an annual output of 30,000 tons, which means the production of forged steel balls is 5 tons per hour.

2. Among them, Φ40 steel balls account for 50%, Φ60 accounts for 20%, Φ80 accounts for 20%, and Φ100 accounts for 10%.

Forged steel balls per hour Φ40: 5000×50%=2500Kg/h Φ60: 5000×20%=1000Kg/h

                              Φ80:5000×20%=1000Kg/h   Φ100:5000×10%=500Kg/h

       3、Forging ball heating electric furnaceCalculated based on 5 tons per hour, the total heating power is 2000Kw

two,Forging ball heating electric furnaceOutput table of a single production line for heating wear-resistant balls of various specifications

serial number

Steel ball diameter

Single ball weight (kg)

beats per minute

Hourly output (kg/h)

User demand output

1

Φ40

0.26

8

124.8

2500Kg/h

2

Φ60

0.88

6

316.8

1000Kg/h

3

φ100

4.11

4

986.4

500Kg/h

4

Φ80

2.10

5

630.0

1000Kg/h


three,Forging ball heating electric furnace‍Ai sets of air hammer selection:

Calculation and selection based on the total output of wear-resistant balls of each specificationForging ball heating electric furnaceQuantity table

Malleable steel ball diameter
(Unit: mm)

Air hammer model

shift output
(unit: PCS)

Single steel ball mass
(Unit: kg)

shift output
(Unit: tons)

average productivity

Φ70

C41-150

2880

1.41

4.06

6 pieces/min

Φ90

C41-250

1920

3

5.76

4 pieces/min

Φ110

C41-400

1440

5.47

7.88

3 pieces/minute

Φ130

C41-560

1152

9.03

10.4

2.4 pieces/minute

Φ150

C41-750

960

11.27

10.82

2 pieces/min

Φ200

C41-1000

480

32.88

15.78

1 piece/minute

Φ250

C41-2000

480

64.22

30.83




Based on the above table:

Forging ball heating electric furnaceHeating and forging 40 steel balls, using c41-150kg air hammer for forging, 20 c41-150 air hammers are equipped according to the output.

Forging ball heating electric furnaceHeating and forging 60 steel balls, forging with c41-250kg air hammer, equipped with 4 c41-250 air hammers according to the output.

Forging ball heating electric furnaceHeating and forging 100 and 80 steel balls, using a c41-750kg air hammer for pre-forging, and a c41-400kg air hammer for precision forging into a round shape. The hourly output is 1000kg and 500kg respectively. A total of 1 line is required, 1 c41- 750 air hammer, 1 c41-400 air hammer.

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If anyForging ball heating electric furnaceFor needs, please call Manager Guo at 13891812360; moreForging ball heating electric furnaceFor information, please follow the website of Shaanxi Haishan Mechanical and Electrical Co., Ltd. http://www.sxhszpl.com


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